From Concept to Completion: Integrated Hydraulic Solutions for OEMs and Upfitters
Today’s truck chassis and vocational hydraulic systems are more sophisticated than ever.
OEMs and upfitters require more than individual components. They need integrated solutions, technical expertise, and partners who understand how every aspect of the system works together.
Muncie Power transforms those needs into complete hydraulic solutions that help fleets operate more efficiently and reliably.
According to Nick Schmidt, manager of system design and field service, Muncie Power’s strength lies in its ability to view the hydraulic system as a whole and optimize machine performance from the outset.
“Beyond supplying individual components—such as fabricated tanks, custom hose assemblies, in-house electrical controls, and wire harnesses—we have the unique capability to deliver turnkey solutions. We can provide complete hydraulic systems designed from the ground up,” said Nick.
This systems-focused approach streamlines development, reduces integration challenges, and gives OEMs and upfitters a single, trusted partner throughout the design process.
Rather than sourcing components from multiple suppliers, OEMs and upfitters can rely on Muncie Power for:
- Custom tank manufacturing for a precise application fit while maximizing performance and space
- Hydraulic integrated circuit (HIC) manifold development that delivers a compact, service-friendly valve package while reducing plumbing complexity and potential leak points
- Custom hose assembly kits that simplify installation, reduce assembly time, and minimize routing errors
- Electrical controls with application-specific logic that optimize machine performance, improve operator experience, and enhance system reliability
- Wire harness design and fabrication that reduces installation time, improves quality and consistency from installer to installer
- Complete electro-hydraulic system integration ensuring every hydraulic, electrical, and mechanical component is engineered to work together for seamless performance, reliability, and ease of service
By engineering the entire hydraulic package, Muncie Power ensures that every component works together as intended: from properly sizing hoses and selecting the optimal PTO ratio and pump displacement to fine-tuning valve configurations and control strategies.
The result is a more compatible, reliable system that minimizes integration complexity, reduces risk, and delivers predictable field performance.
“We see tremendous opportunities for vocational fleets to take greater advantage of the intelligence already built into today’s chassis and control systems,” said Kevin Woehler, vice president of engineering. “We take great pride in helping customers leverage capabilities such as the J1939 network, transmission control module (TCM) functionality, and SEIC interfaces to create smarter, more efficient, and better-integrated machines.”
To further support customers during the design phase, Muncie Power employs advanced engineering tools such as Automation Studio, SolidWorks, and Ansys. These technologies allow the engineering team to rapidly develop, simulate, and validate solutions long before a machine reaches production.
By digitally modeling system performance, Muncie Power partners with OEMs and upfitters to:
- Properly size components and define performance requirements
- Visualize pressure losses and flow characteristics
- Identify thermal concerns early in the design process
- Improve efficiency and reliability
- Optimize equipment layouts and installations
Together, these capabilities help customers turn complex hydraulic requirements into cohesive, high-performing systems.
“There are countless ways to configure a hydraulic system—and just as many opportunities for costly missteps,” said Nick. “Our role is to serve as a trusted partner, guiding customers through the available options and helping them develop the right solution for their machines with confidence.”
Through engineering expertise, integrated manufacturing, and simulation-driven design, Muncie Power helps OEMs and upfitters move from concept to completion with confidence.
